Allied News | Steel Buildings | Allied Steel Buildings https://www.alliedbuildings.com Steel Building Solutions Tue, 21 Oct 2025 16:00:36 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.1 https://www.alliedbuildings.com/wp-content/uploads/2016/10/cropped-a-1-32x32.png Allied News | Steel Buildings | Allied Steel Buildings https://www.alliedbuildings.com 32 32 Smarter, Faster, Stronger: How Allied Uses Automation to Deliver Better Steel Buildings https://www.alliedbuildings.com/better-steel-buildings/ Tue, 21 Oct 2025 15:06:23 +0000 https://www.alliedbuildings.com/?p=33742 At Allied, we’ve always improving how we deliver on our promise of quality, precision, and reliability. Identifying solutions that facilitate faster timelines, higher accuracy, and cost savings are firmly at the center of our operations and in fabrication we’re using robotics and automation to lead the way. At the heart of our newest fabrication facility […]

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At Allied, we’ve always improving how we deliver on our promise of quality, precision, and reliability. Identifying solutions that facilitate faster timelines, higher accuracy, and cost savings are firmly at the center of our operations and in fabrication we’re using robotics and automation to lead the way.

At the heart of our newest fabrication facility in McGregor, TX is a fully automated robotics line from Lincoln Electric/Zeman which we helped design to meet our unique needs. This first-of-its-kind system scans, sorts, assembles, and welds highly detailed steel components for metal buildings with unmatched accuracy. Every part is tracked and allocated to the right project, and advanced modeling technology identifies and solves potential design flaws before they ever reach the fabrication floor. For our clients, this means fewer delays, more precision, and even higher quality.

Welding and Fabrication Quality Matters

Skilled Experts + Cutting-Edge Technology = Precision Results

While robotics help streamline labor-intensive processes, our success depends on the skilled professionals who oversee and fine-tune these systems. As Michael Lassner, President and CEO of Allied Steel Buildings, explains:

“While technology and automation are essential for us to stay on the cutting edge, it’s our highly skilled people who make this innovation possible. Our team members are doing more than operating machines; they are the experts who train, manage, and fine-tune these systems to ensure they deliver the quality and precision our clients expect.”

By reducing repetitive manual tasks, automation frees our workforce to focus on higher-value skills and it allows us to meet rising demand without sacrificing quality. In fact, our McGregor workforce has grown by 30%, showing how innovation can create opportunities rather than replace them.

Faster Timelines and Higher Precision

Robotics and automation do more than improve how we fabricate steel; they transform what our clients experience. On the floor we’re seeing drastic improvements across the entire fabrication process. By the numbers, this impact is significant, resulting in a:

• 500% increase in assembly production efficiency
• 90% reduction in parts handling and sorting time
• 50% increase in welding efficiency
• 90–95% reduction in assembly errors
• 75% reduction in crane use

These efficiencies directly translate into shorter timelines, more predictable budgets, and superior products.

Building for the Future

The success of McGregor is shaping Allied’s future. We’ve already expanded similar automation into our facility in Spain to align both factories and provide consistent quality worldwide. We’re also investing in a second robotics system in McGregor to broaden our capabilities beyond primary steel, giving clients even more flexibility, reliability, and value. This initiative is important to us because we believe innovation is the key to helping our clients achieve their goals. By combining robotics, automation, and skilled expertise we’re setting the standard for what steel building manufacturing can be.

 

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Centro Logistico El Conquistador https://www.alliedbuildings.com/centro-logistico-el-conquistador/ Mon, 25 Aug 2025 22:00:54 +0000 https://www.alliedbuildings.com/?p=33591 Enhancing Our Client’s Strengths with Our Own When one of the fastest-growing players in Panama’s food distribution and supermarket industry contacted us to produce a steel building solution with the potential to transform their operations, we rolled up our sleeves and jumped on board. The project would mark our third venture together and a turning […]

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Enhancing Our Client’s Strengths with Our Own

When one of the fastest-growing players in Panama’s food distribution and supermarket industry contacted us to produce a steel building solution with the potential to transform their operations, we rolled up our sleeves and jumped on board. The project would mark our third venture together and a turning point in our client’s growth story during our decade long history of collaboration. After years of leasing, our client was ready to invest in their first-ever owned distribution warehouse, signifying a major milestone in their expansion. With their sights set on this new chapter, they turned to us once again as their trusted partner. The stakes for success were high but our drive to help them succeed was higher.

A Landmark Distribution Facility

Designed to support our client’s accelerating growth, our pre-engineered steel building is now the second-largest food distribution facility in Panama City. The building consists of our signature primary steel with durable horizontal and vertical PBR panels, a functional mezzanine, and an efficient loading dock designed to optimize ease of operations. As with previous builds, Allied collaborated with our longtime design partner Decimal to bring the client’s vision to life. The design process was smooth and efficient, supported by years of us working together.

Stay tuned for progress photos.

Transforming Setbacks Into Stepping Stones

Despite a frictionless start, the project faced significant delays due to local permitting challenges. Rather than allowing momentum to stall, we stepped in to support our client by participating in meetings with local authorities to help remove obstacles and expedite progress. Throughout the eleven month delay, we worked collaboratively with our client to identify solutions that enabled us to maintain our original pricing, proving once again that when we say, “we’re with you all the way,” we mean it. Together our determination and strategic planning guided us past the permitting hurdles and fabrication was underway by September 2024, making it possible for there to be steel on the ground by December.

Building Partnerships as Strong as Steel

By trusting us to deliver a project that not only represents a major financial investment but also a critical strategic step forward for our client, they gave us another opportunity to demonstrate the unique value of a long term partnership. Our shared understanding, which developed over the course of our long history of working together, helped us identify how to prioritize our client’s satisfaction whenever possible. With trust and transparency guiding our work, we exceeded our client’s expectations, navigating permitting challenges and holding favorable pricing despite the project’s delays. We are proud to have helped make this milestone a reality and look forward to continuing our shared growth.

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Collaboration in Action https://www.alliedbuildings.com/collaboration-in-action/ Mon, 25 Aug 2025 21:57:07 +0000 https://www.alliedbuildings.com/?p=33589 At Allied Steel Buildings, from the moment a project is conceived to the day it’s delivered, our success is defined by our ability to collaborate across departments, with our partners, and most importantly, with our clients. This integrated approach fuels smoother project execution, fosters long-term relationships, and empowers us to deliver solutions where others can’t. […]

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At Allied Steel Buildings, from the moment a project is conceived to the day it’s delivered, our success is defined by our ability to collaborate across departments, with our partners, and most importantly, with our clients. This integrated approach fuels smoother project execution, fosters long-term relationships, and empowers us to deliver solutions where others can’t.

Allied Steel Buildings

Every project we take on is unique and often complex but when our internal teams approach challenges as a united front and align on goals from day one, we can ensure that every detail is executed with precision and care.

We approach how we work with our clients in the same way. We believe that the best outcomes come when they are brought into the fold early and often, which is why we take a consultative approach, involving them throughout the planning and execution processes with open dialogue that aligns our capabilities with their visions. Over the years, this is how we’ve earned trust and fostered partnerships that last well beyond project completion.

Powering Teamwork Through Technology

Recognizing that successful collaboration requires the right infrastructure, we recently launched our own enterprise resource planning system, A360. At its core, A360 connects every department and critical tool under one cohesive system. It integrates best-in-class software, like MBS for estimating, Zoho CRM for client relationships, STRUMIS for fabrication, and Tekla for BIM modeling into a unified platform. By doing so, A360 provides real-time visibility, streamlines communication, and improves coordination across every phase of the project lifecycle.

By bridging gaps between departments and eliminating inefficiencies caused by siloed systems, A360 empowers our teams to work faster and smarter. For example, the integration between Zoho CRM and our scheduler ensures that sales timelines seamlessly align with project scheduling, allowing for a smoother transition from proposal to production. Fabrication schedules now automatically reflect real-time project updates, which keeps everything running on track, from engineering deliverables to final delivery.

Importantly, A360 was developed by cross-functional teams representing every part of our business. Sales, engineering, operations, logistics, and IT came together to build a system that not only meets their individual needs but enhances how they work together. It’s a shining example of Allied’s commitment to teamwork, innovation, and continuous improvement.

Collaboration at the Core of Automation

Our focus on collaboration extends to our manufacturing floor, especially as we adopt advanced robotics and automation. Robotics are integral to our fabrication process at both of our facilities and as Vice President of Engineering Franz Mutiz explains, that requires a new level of coordination between engineering, detailing, and manufacturing teams.

“Automation changes how we design and plan. It forces us to think not just about how a building should perform, but how each piece will be produced and assembled,” Mutiz says. “To get it right, our teams have to work in lockstep, from concept to final weld.”

Building Better, Together

At Allied, collaboration is what keeps projects moving, teams aligned, and clients satisfied. It’s how we’ve been able to tackle some of the industry’s most complex challenges and deliver consistently exceptional results. From developing and implementing new technologies like A360 to the day-to-day partnerships between our departments and clients, collaboration is the engine that drives our success. By continuing to invest in tools and processes that support this culture, we’re not only improving project execution—we’re building partnerships that, like our buildings, are designed to stand the test of time.

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Allied Steel Buildings Appoints Francisco Aguiar as Chief Financial Officer https://www.alliedbuildings.com/francisco-aguiar-cfo/ Mon, 25 Aug 2025 21:16:28 +0000 https://www.alliedbuildings.com/?p=33593 Ft Lauderdale, August 25, 2025 — Allied Steel Buildings, a leading manufacturer of Pre-engineered Metal Buildings and Customized Hybrid Steel Structures, is excited to announce the appointment of Francisco Aguiar as Chief Financial Officer. With more than 25 years of global finance and operational leadership that spans across manufacturing, consumer goods, and life sciences sectors, […]

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Ft Lauderdale, August 25, 2025 — Allied Steel Buildings, a leading manufacturer of Pre-engineered Metal Buildings and Customized Hybrid Steel Structures, is excited to announce the appointment of Francisco Aguiar as Chief Financial Officer. With more than 25 years of global finance and operational leadership that spans across manufacturing, consumer goods, and life sciences sectors, Mr. Aguiar brings a strategic and results-driven approach to his new role.

Prior to Allied, Mr. Aguiar worked extensively across the Americas, Europe, and Asia with multinational Fortune 500 companies including Milwaukee Electric Tool, Kellogg Company, Whirlpool Corporation, and Megger. Experienced in guiding companies through transformational growth, mergers and acquisitions, and rapid scaling, Mr. Aguiar’s expertise lies in optimizing costs, streamlining operations, and implementing scalable financial systems that support sustainable domestic and international expansion. 

At Allied, Mr. Aguiar will lead financial initiatives, while working closely with operation teams to identify and implement expansion opportunities. He looks forward to building new avenues for collaboration between Allied’s operational teams to maximize efficiencies, support investments in advanced manufacturing equipment and infrastructure, and ultimately accelerate growth.

Francisgo Aguiar

Allied’s exponential growth over the last decade, its international footprint, and its culture of innovation are some of the first things that come to mind when he thinks of the company. What’s more, is the number of close personal ties that he has to Allied’s key markets—his hometown lies just 50 miles from Allied’s manufacturing site in La Coruna, Spain, and he has spent much of his life within 70 miles of the company’s Texas facility. Additionally, his strong connections to Panama and South Florida complement Allied’s operational presence in those regions.

“What truly drew me to Allied was its innovative approach to business and its strong drive to redefine the steel building industry. This company consistently pushes boundaries through the use of technology, bold thinking, and a clear vision for the future. At Allied, innovation is embedded in the culture and driven by the unwavering commitment of its people. It is truly invigorating to be part of such a dynamic team and to collaborate with visionary leaders across all departments. I am inspired by the opportunity to help lead Allied into its next phase of global growth, while also shaping the future of steel fabrication.”

In his spare time, Mr. Aguiar enjoys paddle boarding, jet skiing, motorcycles, hiking, and other outdoor activities that reflect his spirit for exploration and adventure.

His appointment as CFO underscores Allied Steel Buildings’ commitment to strategic financial leadership that drives growth and operational excellence across its global operations.

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Women Engineers at Allied https://www.alliedbuildings.com/women-engineers/ Sun, 22 Jun 2025 20:56:23 +0000 https://www.alliedbuildings.com/?p=33441 At Allied, our reputation for being undeterred solutionists is owed in part to the unique backgrounds of our team members. Our engineers go above and beyond to develop solutions that work for our clients, especially when that means thinking outside the box. Sometimes that means building taller, faster or more flexibly, and sometimes it means […]

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At Allied, our reputation for being undeterred solutionists is owed in part to the unique backgrounds of our team members. Our engineers go above and beyond to develop solutions that work for our clients, especially when that means thinking outside the box. Sometimes that means building taller, faster or more flexibly, and sometimes it means pioneering solutions to achieve outcomes that our clients had previously been told were impossible. Innovating to develop new solutions usually requires looking at things from a different angle and having a team of engineers from a variety of backgrounds certainly helps us explore all possible angles.

In honor of International Women in Engineering Day this June 23rd, we interviewed some of the women on our engineering team who are helping design the solutions that we are known for. Not only are they shaping the future of construction and inspiring the next generation of women engineers to make their mark, they’re bringing our client’s projects and dreams to life.

Read on to learn more about why they got into engineering and what they bring to the table, turning steel into the most challenging structures.

Getting to know the Women in Engineering at Allied

Can you tell me about your journey into engineering and what inspired you to pursue this career path?

Carolina: When I was a little girl, I remember hearing my mother talk about construction and buildings. She was not a designer, but she was related to the construction industry. So growing up, I started to like and believe that I wanted to be an engineer. I enjoy turning all those complex calculations and problems into something tangible that can be used by other people and that can have a big impact on a community.

What led you to join Allied Steel Buildings, and how has your role evolved since you started?

Nathalia: I joined Allied Steel Buildings because I was drawn to the opportunity to grow in a global company focused on innovation and high-quality steel design. Since I started, my role has evolved significantly, I’ve gained more responsibilities, strengthened my technical skills, and become a trusted team member who supports others and contributes to complex projects with confidence.

What projects or accomplishments at Allied are you most proud of, and why?

Carolina: I am proud to feel that I can be a unifying force in the team. I care about our work environment and the well-being of those around me, so I try to use that energy to get our group together and propose new ways to improve our work and efficiency. I also feel like finding understanding and empathy are key to keeping our teams working toward the same goals.

How do you feel your work has impacted the company or the steel building industry at large?

Maria Paula: In my role as design supervisor, I am primarily responsible for all scheduling work in the engineering department. I believe my greatest contributions to the company relate to the efficient use of engineering resources, also establishing commitment between PMs and engineers to meet realistic delivery dates. I coordinate all engineering work with other departments (field and manufacturing), as well as management of engineering changes, ensuring they are completed on time, within cost, and with the expected quality.

Who has inspired you throughout your career, and how have they influenced your approach to your work?

Nathalia: Honestly, I would say that I am my own biggest inspiration. From the beginning of my career as a civil engineer, I’ve been driven by a strong belief in my future self; the version of me that’s capable of achieving great things through dedication and hard work. That vision keeps me focused and motivated, especially during challenges. Surrounding myself with hardworking people who have had successful professional careers inspires me and motivates me to work hard toward my own goals.

What advice would you give to young women who are considering a career in engineering or construction?

Carolina: Be confident, ask questions, and don’t be afraid to take on challenges. I would say that it is important to have an open mind when you are starting your professional career, and be open to learn as much as you can, keep a mindset of continuous improvement and personal growth. Give yourself the opportunity to try different job positions. You may discover what is it that you really like.

Nathalia: Civil engineering is a great career, but you may face some gender-related barriers. That’s why it’s important to have a strong mindset, confidence, and the courage to stand up for yourself. Discipline is key. Stay focused and committed to learning; knowledge can be one of your most powerful tools, and open doors. Set your goals and go after them with determination. Believe in your potential and don’t let anything stop you.

Maria Paula: Engineering has traditionally been a male-dominated field, however, as time passes, we see this paradigm breaking down. Engineering requires brilliance, perspective, and strength. Entering these fields isn’t just about personal achievement; it’s about reshaping industries that have often overlooked or marginalized women’s contributions.

About Allied’s Women Engineers

Nathalia Salas is a civil engineer from Bucaramanga, Colombia. As a structural designer at Allied, she contributes to the development of high-quality steel structures, aimed at providing safe and enduring spaces for communities. Beyond her professional life, she has a strong passion for travel, exploring diverse cultures and appreciating the unique beauty each place has to offer.

Carolina Castaño is a civil engineer from Bucaramanga, Colombia. As Tekla BIM engineer at Allied, she creates the 3D models that are used to produce drawings, and those models are later used for detailing and fabrication. In her free time, she likes to go to dancing classes and travel to discover new places.

Maria Paula Sarmiento is a civil engineer from Bucaramanga, Colombia.
As a design supervisor at Allied she ensures that all design projects remain on track, with high quality and within the allocated budget. In her free time she enjoys reading and playing soccer.

 

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Awakening a Sleeping Industry https://www.alliedbuildings.com/metal-building-innovation/ Mon, 03 Mar 2025 21:26:19 +0000 https://www.alliedbuildings.com/?p=33133 Metal Building Innovation At Allied, innovation is in our DNA and being at the forefront of technology is how we operate. We are relentless about improving our processes and operations across our organization, and recently embraced the benefits of employing robotics and automation in assembly and welding processes at our fabrication facilities. In true Allied […]

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Metal Building Innovation

At Allied, innovation is in our DNA and being at the forefront of technology is how we operate. We are relentless about improving our processes and operations across our organization, and recently embraced the benefits of employing robotics and automation in assembly and welding processes at our fabrication facilities. In true Allied fashion, we didn’t stop at adopting advanced systems, we collaborated with Zeman and Lincoln Electric to modify robotics systems to meet our unique needs, proving once again that we’re not limited by how things have traditionally been done.

Facing pandemic-driven labor shortages in 2020 and after, Allied’s leadership sought out a way to make our teams and fabrication processes more efficient. While much of the metal building industry continues to operate with tried and tested practices that have worked for hundreds of years, we saw an opportunity to borrow from the successes of the structural steel industry: namely, leveraging robotics systems for applications in pre-engineered metal building fabrication.

Though we are still learning from this integration, robotics and automation have significantly enhanced the quality and efficiency of our operations. These systems provide unmatched consistency in our assembly and welding processes, ensuring precision and reliability in every product. By integrating digital data transfer, we’ve also improved traceability and planning, allowing us to streamline workflows and better meet client demands.

Metal Building Innovation. Allied Steel Buildings McGregor Manufacturing Facility

Beyond efficiency, this innovation has improved safety across our facilities. By automating labor-intensive tasks like welding, we’ve greatly reduced the number of man-hours required for these operations compared to other steel manufacturing facilities. In addition to boosting productivity, this has led to a safer workplace for our team, all while maintaining a high standard of quality.

The impact of these innovations is clear:

  • 500% increase in assembly production efficiency, enabling us to meet growing client demand with faster turnaround times.
  • 90% reduction in parts handling and sorting time
  • 40% gain in assembly production time
  • 50% increase in welding efficiency
  • 75% reduction in crane use for beam handling during fitting, alongside increased energy savings
  • 90-95% reduction in assembly errors due to improved accuracy.
  • Improved safety metrics, with fewer manual operations and reduced risk of injury.

This vision required innovation and collaboration with Zeman and Lincoln Electric and from every corner of our company. Adapting new tools and processes to PEMB manufacturing not only required making substantial modifications to the robots handling our product but to the software driving their processes, which pushed us to reconsider every aspect of how we approach design, engineering, detailing, and fabrication. Ensuring all teams understood the impact of what we were innovating, how it could potentially affect every stakeholder in our company, and how to contribute and adapt, required teamwork across our organization at an unprecedented scale.

“Everyone within our company needed to change their mindset to maximize the opportunities that the new robotics and automation systems machines could bring. This meant seeing past restrictions to ensure the best possible alignment of goals, ideas, efficiencies.” – Ruben Serna, Vice President of Manufacturing

We don’t just adopt technology, we pioneer its application in ways that redefine the industry. By combining cutting-edge robotics with a culture of innovation, we’ve created a manufacturing operation that not only delivers superior results for our clients but also sets a new standard for safety, efficiency, and creativity in steel manufacturing.

 

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Driving Innovation: How Allied’s Leaders Embrace Change https://www.alliedbuildings.com/data-driven/ Mon, 03 Mar 2025 20:08:40 +0000 https://www.alliedbuildings.com/?p=33122 Innovation in Action: Leadership That Transforms! At Allied Steel Buildings, our culture of innovation has been one of our defining qualities since day one. Fueled by leadership decisions that encourage experimentation, embracing new technologies, and implementing scalable solutions, we have grown over the years by constantly pushing the boundaries of what is possible within our […]

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Innovation in Action: Leadership That Transforms!

At Allied Steel Buildings, our culture of innovation has been one of our defining qualities since day one. Fueled by leadership decisions that encourage experimentation, embracing new technologies, and implementing scalable solutions, we have grown over the years by constantly pushing the boundaries of what is possible within our industry. This mindset is what lead us to dive headfirst into fabrication in 2021, open our second manufacturing facility— complete with a first-of-its-kind robotics and automation line— last year, and take on so many of our clients’ projects that required a fresh new way of looking at things. In short, we credit so much of our successes and growth to outside-the-box thinking, creating solutions tailored to our needs- no matter how big or small those may be.

Allied’s ERP System

This year we’ve got our sights set on revolutionizing our operations, enhancing our client experience, and settings new standards in steel manufacturing. Over the past year, we made significant investments in internal innovation, including in the development of our own Enterprise Resource Planning (ERP) system— Allied 360 (A360).

At it’s core, the custom-built system is an integration of various operations-critical tools and software, that together create an ecosystem of seamless communication across every part of the business. Currently this includes features for streamlining document management and communication, optimizing cash flow analysis, more accurate capacity calculating, freight tracking, and a customer portal that simplifies requests for information and change orders amongst other things. As with everything we do, the entire system was designed to improve project execution and ultimately enhance client satisfaction. The end result so far: increased visibility both across our organization and for our clients, increased efficiency, and most importantly, an improved customer experience.

Allied Steel Buildings Team Members Summit

From a cross-functional perspective, the system’s integration of various tools and programs has already reduced silos that previously existed between departments, and allows for smoother scheduling between sales, project management, and operations.

In addition to reducing silos, A360 was designed to streamline and automate workflows across the organization, providing end-to-end visibility from sales through delivery. By centralizing our operations, we’re creating a unified platform that captures and measures efficiency at every step, allowing us to identify and resolve issues quickly and pivot as necessary.

Data Driven

A360 is also facilitating the move towards a more data-driven culture. By capturing real-time data across all stages of a project, we’re gaining visibility into performance metrics, empowering our team to make data-driven decisions. This visibility allows us to proactively identify bottlenecks or challenges and implement solutions before they escalate. Looking ahead, collected data can be used for predictive or preventative maintenance for our robotics system, computer vision— which can be used to identify faults or variations to standard components, and even for machine learning to optimize our supply chain with logistics.

To maximize the value of A360, we brought together cross-functional teams from sales, engineering, operations, manufacturing, logistics and IT and built a system that is tailored to the specific needs of each department. This collaborative effort not only fosters innovation but also strengthens our culture of teamwork and continuous improvement. By equipping our team with cutting-edge tools and processes, we’re positioning Allied to remain at the forefront of the steel manufacturing industry.

Looking ahead, A360 will be a cornerstone of our strategy to scale efficiently, improve accountability, and deliver superior results to our clients. It’s a prime example of how Allied invests in innovation to drive progress and set new standards in the industry.

 

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Visualizing Success: The Power of 3D Modeling in Construction https://www.alliedbuildings.com/3d-modeling/ Wed, 22 Jan 2025 22:20:36 +0000 https://www.alliedbuildings.com/?p=33003 Allied Steel Buildings continues to set new standards for success within the steel building industry, with its use of Building Information Modeling (BIM), a powerful collaborative process shared by architecture, engineering, and construction teams to design, fabricate, manage, and construct building projects. By leveraging the many advantages of this approach, Allied is once again transforming […]

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Allied Steel Buildings continues to set new standards for success within the steel building industry, with its use of Building Information Modeling (BIM), a powerful collaborative process shared by architecture, engineering, and construction teams to design, fabricate, manage, and construct building projects. By leveraging the many advantages of this approach, Allied is once again transforming expectations for what is possible within the industry, particularly when it comes to complex steel buildings. Our goal in doing so: once again to deliver unparalleled value to our clients. With BIM playing a central role in the majority of our large projects, we’re unpacking its numerous benefits and exploring why a growing number of our clients are eager to take advantage of what it offers.

TGL Steel Building

 

What Is Building Information Modeling?

BIM is a centralized approach for generating and managing digital representations of the physical and functional characteristics of buildings. By centralizing project data in a shared digital environment, BIM lends to a collaborative and iterative process that allows multiple stakeholders (architects, engineers, contractors, and clients) to work on a single unified 3D model. Notably, BIM creates a single source of truth that enables teams to produce accurate drawings, coordinate across disciplines, and update designs in real time.

To facilitate collaboration across a variety of disciplines, BIM allows stakeholders to create and maintain independent models dedicated to their specific scopes, before integrating them into a comprehensive 3D representation of the building. By tracking, documenting, and communicating changes, and applying them to a single unified model, BIM eliminates the need to manually review hundreds of individual drawings for changes and significantly reduces the risk of errors, delays, and unnecessary expense. Many BIM programs also feature tools that automatically detect clashes between different systems (e.g., mechanical, electrical, plumbing) reducing costly on-site conflicts and rework during construction.

Allied’s Expertise in BIM

Allied’s journey with BIM began years ago, but it has recently become a cornerstone of our operations. Whereas previously only a small fraction of our projects leveraged BIM, since 2020 it has become integral to the success of more than half of our projects—a reflection of increasing client demand and industry adoption. In no small way, BIM plays an essential role in supporting the customized solutions that our team develops to meet the specific needs of each of our projects.

Steel Buildings

Leading the Industry with Innovation

Allied’s longstanding commitment to BIM has positioned us as a leader in the design and fabrication of complex steel buildings. Clients are increasingly seeking out our ability to provide 3D models during the design phase, a service that is still somewhat limited within the industry today. These models not only streamline coordination but also serve as powerful visualization tools. The ability to simulate and visualize the physical space ensures that our clients fully understand how their buildings will look and function before construction begins.

“Increasingly we’re finding that our client’s value the ability to virtually walk through their buildings, visualize their final product, and provide feedback early in the process. Being able to work with 3D models provides a major enhancement to our client experience.” – Franz Mutis, Allied Vice President of Engineering

Realizing Tangible Benefits

By leveraging BIM, Allied delivers numerous advantages to its clients:

  • Reduced Errors and Costs: 3D modelling provides detailed and accurate representations of our projects, minimizing errors and inconsistencies. By incorporating data on geometry, materials, costs, and schedules, BIM makes it easier to identify and address potential issues before construction begins and avoid expensive fixes later in the project lifecycle.
  • Improved Collaboration and Communication: Cloud-based 3D modelling allows for real-time communication and coordination among all stakeholders.
  • Enhanced Speed and Efficiency: BIM can significantly reduce redundancy and duplication of efforts by integrating information into a single source of truth. In addition to streamlining the collaborative process this can significantly reduce project timelines.
  • Custom Solutions: By facilitating collaboration, our 3D modelling process enables custom solutions that meet unique and specific project requirements.
  • Client Satisfaction: Virtual walkthroughs and real-time updates enhance the client experience, ensuring transparency and confidence in the final product.

 

A Look Ahead

As enthusiasm for BIM gains momentum and the programs supporting it continue to evolve, Allied Steel Buildings will continue to explore the new ways it can unlock value for our clients. By leveraging cutting-edge technology and unmatched expertise, Allied is not just keeping up with industry trends—it is defining them. Our clients can trust that our unique approach will deliver exceptional results, from design to completion, every time.

 

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Allied Steel Buildings Welcomes Larry McGlothlin as Director of Manufacturing Technology https://www.alliedbuildings.com/manufacturing-technology/ Wed, 01 Jan 2025 16:39:47 +0000 https://www.alliedbuildings.com/?p=32938 Ft Lauderdale, January 1, 2025 — Heading into the New Year, Allied Steel Buildings, a global leader in Pre-engineered Metal Buildings and Customized Hybrid Steel Structure, reflects on the many milestone moments of 2024 and their positive impacts on growth, development, and change across our company. Our team’s significant expansion over the last year notably […]

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Ft Lauderdale, January 1, 2025 — Heading into the New Year, Allied Steel Buildings, a global leader in Pre-engineered Metal Buildings and Customized Hybrid Steel Structure, reflects on the many milestone moments of 2024 and their positive impacts on growth, development, and change across our company.

Our team’s significant expansion over the last year notably included the appointment of Larry McGlothlin as the company’s Director of Manufacturing Technology. With over three decades of experience in the pre-engineered steel building industry and a strong background in software consulting, Mr. McGlothlin is now overseeing Allied’s optimization of Metal Building Software (MBS), an industry-standard software that streamlines the estimation, design, detailing, and fabrication processes.

Allied Steel Buildings

“Larry’s exceptional expertise and dedication to innovation make him a valuable addition to our team,” said Michael Lassner, CEO at Allied Steel Buildings. “His unique blend of industry experience and software consulting will play a crucial role in driving manufacturing excellence and supporting our continued growth.”

Mr. McGlothlin’s thirty-year tenure in the steel building industry has allowed him to gain invaluable experience across diverse roles including operations manager, steel building broker, and certified welding inspector. In 2015, he founded Apland Consulting, where he assisted some of the largest companies in the industry with using MBS and implementing customized solutions to enhance productivity and efficiency.

 

In 2021, Mr. McGlothlin began consulting for Allied Steel Buildings, where his expertise in optimizing MBS and integrating data from Allied’s Master Builder into the software made him an invaluable asset that Allied sought to bring in house by late 2023. Mr. McGlothlin has since been supporting the company’s cutting-edge new fabrication facility in McGregor, Texas which has presented unprecedented opportunities to explore how these programs can help drive automation. The plant’s first-in-the-world fully automated robotics system marks a departure from traditional steel manufacturing systems and Mr. McGlothlin is eager to explore how to integrate these systems to unlock new levels of innovation.

“At Allied, innovation isn’t just a buzzword, it’s a way of life,” said Larry McGlothlin. “With a relentless work ethic driving every endeavor, we redefine excellence at every turn, propelling ourselves toward unprecedented success.”

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Allied Steel Buildings Appoints Franz Mutis as Vice President of Engineering https://www.alliedbuildings.com/steel-building-engineering/ Wed, 01 Jan 2025 16:31:59 +0000 https://www.alliedbuildings.com/?p=32936 Ft Lauderdale, January 1, 2025 — Last year Allied Steel Buildings, a leading manufacturer of Pre-engineered Metal Buildings and Customized Hybrid Steel Structures, proudly appointed Franz Mutis as Vice President of Engineering. With an illustrious career spanning over two decades in the engineering sector, Mr. Mutis has brought a wealth of expertise and leadership to […]

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Ft Lauderdale, January 1, 2025 — Last year Allied Steel Buildings, a leading manufacturer of Pre-engineered Metal Buildings and Customized Hybrid Steel Structures, proudly appointed Franz Mutis as Vice President of Engineering. With an illustrious career spanning over two decades in the engineering sector, Mr. Mutis has brought a wealth of expertise and leadership to his new role, which has been integral in expanding Allied’s engineering team.

Mr. Mutis’s extensive professional background most recently includes co-founding a Texas-based engineering firm specializing in designing building systems for the commercial and industrial sectors. During his tenure as that company’s Director of Engineering, Mr. Mutis oversaw the design of over 2,500 buildings, including several contracted by Allied.

Allied Steel Buildings

Allied’s growth as a key account since 2020 led to the eventual acquisition of the metal building division this year. Recognizing Mr. Mutis’s unique talent and expertise, Allied was pleased to invite him to lead the integration of his team and its engineering expertise into Allied’s key processes.

Prior to co-founding the engineering firm, Mr. Mutis held key leadership and engineering positions at a a Fortune One Hundred’s Buildings Group, overseeing the production and performance of buildings within that company’s petrochemical facilities around the world.

At Allied, Mr. Mutis’s responsibilities will encompass integrating engineering processes, fostering collaboration with external partners, and refining project management methodologies to ensure the seamless execution and delivery of projects. His leadership will be instrumental to Allied’s growth and success as the company approaches another milestone in its history as a leading global steel construction company.

Allied Steel Buildings

Allied’s highly anticipated new fabrication facility in McGregor, Texas will provide new opportunities to develop leading solutions for engineering systems and processes that optimize production. From an engineering perspective, the plant’s first-in-the-world fully automated robotics system will drive new considerations for how buildings are designed, marking a departure from traditional steel manufacturing systems.

“Joining the Allied Steel Buildings family is a tremendous honor, and I am excited to contribute to the company’s ongoing success,” said Franz Mutis. “Allied has a well-earned reputation for embracing challenges and striving for innovation, and I look forward to leading our engineering team to new heights of excellence.”

In addition to his extensive professional experience, Mr. Mutis holds a Master of Science in Construction Administration and a Bachelor of Science in Civil Engineering from the University of Oklahoma. He is a registered Structural Engineer and Professional Engineer across multiple states.

Franz Mutis’s appointment as Vice President of Engineering underscores Allied Steel Buildings’ commitment to engineering excellence and innovation. With his leadership, the company is poised to enhance its capabilities and deliver new value to clients across the USA, Caribbean, and international markets.

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